9671

Ultra Light-Weld® Red, Light-Curable LCP Adhesive for Microspeaker Assembly


Ultra Light-Weld® 9671 cures upon exposure to light and is designed for rapid bonding of liquid crystal polymer (LCP). This adhesive also provides rapid bonding and sealing of various other speaker substrates including PAR, PEN, and voice coils. Dymax 9671 cures in seconds upon exposure to UV/Visible light and is environmentally resistant with good ionic and electrical properties. This product is one part, bright red, and highly thixotropic for easy application and inspection. Bonds generally exceed the strength of substrates bonded. 9671 adhesive displays excellent adhesion to LCP, circuit boards, electronic components, and speaker membranes. This adhesive is a thixotropic gel suitable for dams and/or general purpose bonding. The viscosity is ideal for medium glob top profiles.

Download  9671 Product Data Sheet     Download  Request MSDS

Dymax materials are solvent free and cure upon exposure to light. Their ability to cure in seconds results in lower processing costs. When cured with Dymax UV light curing spot lamps, focused beam lamps, flood lamps, or conveyor systems they deliver optimum speed and performance for maximum efficiency. Dymax lamps offer the optimum balance of UV and visible light for the fastest, deepest cures. This product is in full compliance with the RoHS Directives 2002/95/EC and 2003/11EC.

Viscosity (nominal):  45,000 cP

Shore Hardness:
D45

Elongation at Break:
150%

Substrates:  ABS; Nylon; PC; PI; PU; PVC; FR4

Package Sizes Available*:
30 mL Syringe (MR)
160 mL Cartridge

*In Europe materials are sold in g/kg not mL/L
Applications:
Microspeaker membranes-to-housings
Liquid crystal polymer (LCP) bonding

Features:
UV/Visible light cure
Red color
Highly thixotropic
Halogen-free
Cures in seconds
Enhanced visibility
High bead profile for enhanced coverage
Solvent-free
Low VOCs
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Spot Lamps
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Compare Dymax UV/Visible Light-Curing Spot Lamps

Dymax spot-curing systems provide very high intensity (3,000-8,000 mW/cm2 (320-395 nm)) over a small area (typically <½", 5 mm diameter). These intensities usually result in a 0.5-5 second cure time. Dymax spot-curing systems utilize an integral timed/manual shutter and typically require little external shielding. An intensity adjustment feature aids users in both validating and controlling a UV light-curing process.

Spot lamp systems are ideal for curing small areas quickly and can be easily integrated into an automated assembly process or used as a turnkey bench-top system.

 BlueWave® 200BlueWave® 75BlueWave® LED Prime UVA3BlueWave® LED DX-1000BlueWave® LED DX-1000 VisiCure™BlueWave® LED VisiCure™
Peak Intensity2 >17,000 mW/cm2 >9,000 mW/cm2 >15 W/cm2 15.0 [W/cm2] at 0.5" with 5 mm x 1 M liquid lightguide (spot mode)
Intensity Adjustment Manual, 1-100% Manual, 1-100% Manual, 0-100%
Lightguides See Lightguides
Curing Area <½" (12.7 mm) <½" (12.7 mm) <½” diameter (12.7 mm)
Shutter Timed and manual modes; foot pedal or PLC controlled Timed and manual modes; foot pedal Timed and manual modes; foot pedal or PLC controlled
Bulb Warranty 2,000 hours (ignition) Over 20,000 hours (LED)
Power Requirements Auto-switching 90-264V, 47-63 Hz Auto-switching, 100-240 VAC, 47-63 Hz

2 As measured through a 5-mm liquid lightguide with a Dymax ACCU-CAL™ 50 radiometer (320-395 nm)

3 As measured through a 5-mm liquid lightguide with a Dymax ACCU-CAL™ 50 LED radiometer


Flood Lamps
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Compare Dymax UV/Visible Light-Curing Flood Lamps

Dymax UV light-curing flood-lamp systems offer moderate to high intensity (75-225 mW/cm2) over a large area (5" x 5" or 8" x 8" (127 mm x 127 mm or 203 mm x 203 mm)). These lamps are ideal for curing areas larger than ½" (12.7 mm) in diameter or curing many small parts simultaneously.

Dymax UV light-curing flood-lamp systems can be incorporated into conveyors, automated assembly systems, or used as turnkey bench-top units.

 5000-EC2000-EC1200-ECECE SeriesBlueWave® LED DX-1000BlueWave® LED DX-1000 VisiCure™
Output Power 400 Watts
UV Light Source Unfiltered UVA flood
Typical Intensity in the UVA range (320-390 nm1)
Measured three inches from the bottom edge of the reflector housing
225 mW/cm2
Dimensions of Illuminated Area 5" x 5" (12.7 cm x 12.7 cm)
EC Input Power Requirements Universal 90-265 VAC (grounded), 47-63 Hz
Power Supply Weight 12.25 lbs. (5.6 kg)
Power Supply Dimensions (approximate) 12" L x 16" W x 4.25" H (30.5 cm x 40.6 cm x 10.8 cm)
Reflector Housing Dimensions (approximate) 6.75" L x 6.75" W x 8" H (17.2 cm x 17.2 cm x 20.3 cm)
Reflector Housing Weight 2.7 lbs (1.2 kg)

1 Intensity readings vary widely depending on the make and model of the radiometer. These intensities were measured with the ACCU-CAL™ 50 radiometer.


Conveyor Systems
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Compare Dymax UV/Visible Light-Curing Conveyor Systems

Dymax conveyors incorporate either flood or focused-beam curing systems. The benefits of light-curing conveyors include consistent cure times and the ability to cure larger parts. Another benefit of conveyors is that they completely shield operators from UV light. Dymax conveyors have 12" wide belts, and can be configured for 6" and 12" width curing. Conveyor speed is tightly controlled and typically ranges from 1-27.5 feet per minute (although faster conveyors are available). Dymax light-curing conveyors can be outfitted with different types of lamps and up to four lamps on a single conveyor.

 UVCS w/
5000-EC(s) Lamps
1
UVCS w/
Fusion F300(s)
UVCS SideCure w/
5000-EC(s) Lamps
WIDECURE w/
Long-Arc Lamp
Edge-CarryUVC-5UVC-8
Belt Width 12" 12" 12" 18": 25 7/8"
25": 32 7/8"
Width of Illuminated Area 6" (1 or 2 5000-ECs - Series2)
12" (2 or 4 5000-ECs - Parallel)
6" (1 x F3002)
12" (2 x F300s - Parallel)
6" or 12" (depending on the number and orientation of the 5000-EC UV lamps) 18" (PN 39380)
25" (PN 39381)
Maximum UVA Intensity
(320-390 nm)
225 mW/cm2 2,500 mW/cm2 200 mW/cm2 900 mW/cm2 at 4"
Maximum UVA Energy
(320-390 nm @ 5 fpm (J/cm2))
1.5 (1 x 5000-EC)
3 (2 x 5000-EC - Series)
1.5 (2 x 5000-EC - Parallel)
3 (4 x 5000-EC - Parallel)
5   5.0 J/cm2
Shipping Weight with Crates (lbs.) 390 (1 x 5000-EC)
410 (2 x 5000-EC)
450 (4 x 5000-EC)
475 (1 x F300)
580 (2 x F300)
340 (without lamps) 650
Belt Speeds (feet per minute) 1-27 fpm 1-27 fpm 1-27 fpm 4-50 fpm

1These conveyors require 120 volts. 230 volt conveyors are also available.
2Conveyors with one lamp or two lamps in series have center-mounted lamps and are supplied with removable guides to channel parts into the middle 6" of conveyor.



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