Ultra Light-Weld® Needle Bonding Adhesive

Dymax 1193-M-SV05 Ultra Light-Weld® multi-purpose medical device adhesive cures upon exposure to UV and/or visible light. 1193-M-SV05 adhesive is designed for rapid bonding of plastics and metals typically used in the manufacture of syringes and needles.  This product is a tighter viscosity-range version of 1193-M.  It is ideally suited for automated needle assembly machines where batch-to-batch consistency is crucial. Dymax 1193-M-SV05 adhesive fluoresces blue for in-line inspection under low intensity "black" light (365nm). Bondable substrates include PC, PS, PU, ABS, and stainless steel.

Download  1193-M-SV05 Data Sheet     Download  Request MSDS

Dymax MD® Medical Device adhesives are solvent free and cure upon exposure to light. Their ability to cure in seconds enables faster processing, greater output, and lower processing costs. When cured with Dymax light curing spot lamps, focused beam lamps, flood lamps, or conveyor systems they deliver optimum speed and performance for medical device assembly. Dymax lamps offer the optimum balance of UV and visible light for the fastest, deepest cures. This product is in full compliance with the RoHS Directives 2002/95/EC and 2003/11EC.

Viscosity:  2,800 cP (nominal)

Cured Properties:
Shore hardness: D70
Elongation at break: 180%

Recommended Substrates:
PC; PS; PU; ABS; Stainless Steel

Package Sizes Available*:
10 mL Syringe
30 mL Syringe
160 mL Cartridge
1 Liter Cylinder
15 Liter Tapered Pail
*In Europe materials are sold in g/kg not mL/L
Needle bonding
Heat exchanger assembly
Adheres to PC, PS, PU, ABS, and stainless steel

Solvent free
Fast UV and visible light cure
Blue fluorescing
Narrow viscosity range for batch-to-batch consistency
ISO 10993 tested
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Spot Lamps

Compare Dymax UV/Visible Light-Curing Spot Lamps

Dymax spot-curing systems provide very high intensity (3,000-8,000 mW/cm2 (320-395 nm)) over a small area (typically <½", 5 mm diameter). These intensities usually result in a 0.5-5 second cure time. Dymax spot-curing systems utilize an integral timed/manual shutter and typically require little external shielding. An intensity adjustment feature aids users in both validating and controlling a UV light-curing process.

Spot lamp systems are ideal for curing small areas quickly and can be easily integrated into an automated assembly process or used as a turnkey bench-top system.

 BlueWave® 200BlueWave® 75BlueWave® LED Prime UVA3BlueWave® LED DX-1000BlueWave® LED DX-1000 VisiCure™BlueWave® LED VisiCure™
Peak Intensity2 >17,000 mW/cm2 >9,000 mW/cm2 >15 W/cm2 15.0 [W/cm2] at 0.5" with 5 mm x 1 M liquid lightguide (spot mode)
Intensity Adjustment Manual, 1-100% Manual, 1-100% Manual, 0-100%
Lightguides See Lightguides
Curing Area <½" (12.7 mm) <½" (12.7 mm) <½” diameter (12.7 mm)
Shutter Timed and manual modes; foot pedal or PLC controlled Timed and manual modes; foot pedal Timed and manual modes; foot pedal or PLC controlled
Bulb Warranty 2,000 hours (ignition) Over 20,000 hours (LED)
Power Requirements Auto-switching 90-264V, 47-63 Hz Auto-switching, 100-240 VAC, 47-63 Hz

2 As measured through a 5-mm liquid lightguide with a Dymax ACCU-CAL™ 50 radiometer (320-395 nm)

3 As measured through a 5-mm liquid lightguide with a Dymax ACCU-CAL™ 50 LED radiometer

Flood Lamps

Compare Dymax UV/Visible Light-Curing Flood Lamps

Dymax UV light-curing flood-lamp systems offer moderate to high intensity (75-225 mW/cm2) over a large area (5" x 5" or 8" x 8" (127 mm x 127 mm or 203 mm x 203 mm)). These lamps are ideal for curing areas larger than ½" (12.7 mm) in diameter or curing many small parts simultaneously.

Dymax UV light-curing flood-lamp systems can be incorporated into conveyors, automated assembly systems, or used as turnkey bench-top units.

 5000-EC2000-EC1200-ECECE SeriesBlueWave® LED DX-1000BlueWave® LED DX-1000 VisiCure™
Output Power 400 Watts
UV Light Source Unfiltered UVA flood
Typical Intensity in the UVA range (320-390 nm1)
Measured three inches from the bottom edge of the reflector housing
225 mW/cm2
Dimensions of Illuminated Area 5" x 5" (12.7 cm x 12.7 cm)
EC Input Power Requirements Universal 90-265 VAC (grounded), 47-63 Hz
Power Supply Weight 12.25 lbs. (5.6 kg)
Power Supply Dimensions (approximate) 12" L x 16" W x 4.25" H (30.5 cm x 40.6 cm x 10.8 cm)
Reflector Housing Dimensions (approximate) 6.75" L x 6.75" W x 8" H (17.2 cm x 17.2 cm x 20.3 cm)
Reflector Housing Weight 2.7 lbs (1.2 kg)

1 Intensity readings vary widely depending on the make and model of the radiometer. These intensities were measured with the ACCU-CAL™ 50 radiometer.

Conveyor Systems

Compare Dymax UV/Visible Light-Curing Conveyor Systems

Dymax conveyors incorporate either flood or focused-beam curing systems. The benefits of light-curing conveyors include consistent cure times and the ability to cure larger parts. Another benefit of conveyors is that they completely shield operators from UV light. Dymax conveyors have 12" wide belts, and can be configured for 6" and 12" width curing. Conveyor speed is tightly controlled and typically ranges from 1-27.5 feet per minute (although faster conveyors are available). Dymax light-curing conveyors can be outfitted with different types of lamps and up to four lamps on a single conveyor.

 UVCS w/
5000-EC(s) Lamps
Fusion F300(s)
UVCS SideCure w/
5000-EC(s) Lamps
Long-Arc Lamp
Belt Width 12" 12" 12" 18": 25 7/8"
25": 32 7/8"
Width of Illuminated Area 6" (1 or 2 5000-ECs - Series2)
12" (2 or 4 5000-ECs - Parallel)
6" (1 x F3002)
12" (2 x F300s - Parallel)
6" or 12" (depending on the number and orientation of the 5000-EC UV lamps) 18" (PN 39380)
25" (PN 39381)
Maximum UVA Intensity
(320-390 nm)
225 mW/cm2 2,500 mW/cm2 200 mW/cm2 900 mW/cm2 at 4"
Maximum UVA Energy
(320-390 nm @ 5 fpm (J/cm2))
1.5 (1 x 5000-EC)
3 (2 x 5000-EC - Series)
1.5 (2 x 5000-EC - Parallel)
3 (4 x 5000-EC - Parallel)
5   5.0 J/cm2
Shipping Weight with Crates (lbs.) 390 (1 x 5000-EC)
410 (2 x 5000-EC)
450 (4 x 5000-EC)
475 (1 x F300)
580 (2 x F300)
340 (without lamps) 650
Belt Speeds (feet per minute) 1-27 fpm 1-27 fpm 1-27 fpm 4-50 fpm

1These conveyors require 120 volts. 230 volt conveyors are also available.
2Conveyors with one lamp or two lamps in series have center-mounted lamps and are supplied with removable guides to channel parts into the middle 6" of conveyor.

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